Process diagnostics.
A process diagnostician on site to find the fault, get the line running and write down what was found. Then, if you want, we remove the single point of failure for good.
- On site01
- Find the fault02
- Get the line running03
- Written report04
- Fixed price to lock it down05
Feed
Process skid
Controls
Machine
Release
When the process lives in one head.
The calls we get most: a line is down, the code is locked, the drawings are wrong, or the only person who knows it is leaving.
A diagnostic day puts a process diagnostician on your floor to find the fault and get you running. You get a written report of what we found, what we changed and what is still at risk.
A process audit maps one critical line or process: the steps, workarounds and judgment calls nobody wrote down, where it depends on one person, and what it would take to fix. It ends with a fixed price for the work, and the audit fee is credited in full toward it.
Process Lockdown does the fix: recover and document the code, redraw drawings to as-built, build judgment calls into recipes, interlocks and screens, then hand it over with training.
- Line-down diagnostic days
- Process audits with a written report
- PLC and HMI code recovery and backup
- As-built P&IDs and electrical drawings
- Recipes, interlocks and operator screens
- Written procedures and operator training
Questions we get.
Short answers. For anything specific to your line, start with a process audit.
What does a process diagnostician do?
A process diagnostician looks at the whole process, mechanical, electrical, controls and how operators run it, to find why it fails or depends on one person, then documents the findings and the fix.
How do diagnostic days work?
A diagnostic day is prepaid and booked by the day. We come on site, find the fault, get the line running where possible and leave a written report.
What happens after a process audit?
You get a written report and a fixed price for the work. The audit fee is credited in full toward the Process Lockdown.
Do you work on equipment someone else built?
Yes. Recovering, documenting and fixing existing equipment and code is a routine part of the work.
Where do you work?
We are based in Anaheim and work across Orange, Los Angeles, San Diego, Ventura and San Luis Obispo counties, at your site or in our shop.
Also from the same team.
Mechanical, welding, electrical and controls under one roof in Anaheim.